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Incorporating sustainability into product design Providing custom solutions for brand owners across industries
India’s largest multinational company in flexible packaging solutions and a global leader in polymer science, UFlex Limited continues to be a pioneer in product innovation and R&D, providing customized solutions to brand owners in various industries. It offers. In the quarter ended September 30, 2022, UFlex launched a wide range of advanced solutions across its business segments to meet the changing needs of its customers.
UFlex Product Innovation Summary for the Quarter Ended September 30, 2022
Flexible packaging
Henna paste pack from Nat Habit (beauty and wellness space startup)
Organic natural products formulated without preservatives require high-quality packaging construction to maintain their quality and freshness over time. If the product does not contain preservatives, the shelf life may be shortened. To meet this requirement, UFlex’ flexible packaging business unit has developed a special high-barrier packaging format that extends shelf life while preventing degradation and preserving the natural properties of such products.
Nat Habit, a start-up in the natural beauty and wellness space, needed a preservative-free, natural henna paste packaging solution. UFlex’ flexible packaging business has developed a unique stand-up center-seal pouch with side gussets. This pouch provides an ultra-high barrier against moisture, gases and UV rays to ensure the protection of the natural ingredients of your henna paste. Prevents oxidative degradation of products and slows bacterial growth, thus extending product shelf life and preventing contamination. A unique lacquer coat provides a very organic feel that resonates with the brand’s positioning. Due to the performance of its packaging solutions and structures, the brand has seen a three-fold increase in demand since its launch.
MPP and WPP large packaging bags
UFlex flexible packaging business is a pioneer in WPP bag development technology. Noting this feature, agricultural products giant Terasol approached his UFlex team to package his solution to not only make the pack look better, but also add security features to prevent security risks during transportation. developed. Through extensive research, the UFlex flexible packaging research team has developed a packaging structure using MPP/POLY PROPYLENE- (EXTRU) for packaging water-soluble terasol fertilizers. The package structure with a quality seal by hot foil stamping on the block bottom pouch was well received. The packaging structure has passed mechanical tests and meets the brand’s aesthetic requirements.
Chemical business
Patent for solvent-free colored white adhesive
UFlex Chemicals business patented solvent-free pigmented white adhesive. It is an innovative, eco-friendly and energy-saving product. FIELD OF THE DISCLOSURE The present disclosure relates to two-component adhesive compositions and methods for their preparation. The adhesive compositions of the present disclosure are solventless and work well on existing solventless lamination machines. It reduces the amount of white ink used and greatly reduces the cost of white ink. As a result, consumers have access to eco-friendly and cost-effective adhesives at their disposal. In addition to the above benefits, the increased opacity of various surfaces greatly enhances the visual appeal of your brand. This product is creating demand from customers all over the world. This patent is granted and licensed under the Patents Act 1970 (Patent No. 406417) valid for 20 years from March 4, 2022.
Flex Seal Eco Coat
As on-the-go consumption increases, the need for ready-to-consume packaging structures and containers is increasing. However, traditional formats have drawbacks such as incompatibility with food and beverage temperatures, so the need for a solution to support such structures has long been felt by major beverage brands. Focusing on this gap, UFlex Chemicals has developed Flexseal Ecocoat, an eco-friendly water-dispersed coating specifically designed for the inside of paper cups, as an alternative to PE coatings. It is a product with excellent heat sealability. This coating is mainly used on paper cup board via gravure or air knife application process. Not only does it provide more convenience for consumers, it also contributes to sustainability by making it easier to recycle post-consumer paper products.
Flexcure Sheetfed “Bio” series for offset applications (BRC >40%)
All brands aim to give their products high visual appeal. UFlex consistently develops new and advanced solutions that make your brand stand out by offering a variety of printing solution options that increase product awareness. The Flexcure Sheetfed ‘Bio’ range is a new generation of UV inks for offset printing, specially designed with high bio-renewable ingredients. This series is an eco-friendly alternative to standard UV offset inks. A series of low-odor inks compatible with all types of paper and paperboard.
Flexcure low migration “Nutri series” for aseptic packaging
The Flexcure Nutri series represents a new generation of underlying mechanisms specifically designed for food packaging, pharmaceutical and hygiene applications requiring low migration and odor. It can be applied to a wide range of plastic materials and other substrates (lacquered aluminum). Suitable for all in-line types of UV flexo label or package printing. These inks are only suitable for use on non-food contact surfaces of food packaging when using relevant GMPs and applied according to the guidelines found in the TDS.Hologram business
textile sustainability
As brands consciously embrace sustainability, many companies are actively working to develop products that minimize their environmental impact. Consumers expect brands to make responsible decisions and move towards a circular economy. One of the world’s leading fashion and clothing brands was looking to source his BPA (Bisphenol A) free sequin material from India for textile applications. UFlex has addressed this major requirement through a leading exporter, meeting stringent international testing requirements and approvals for overseas customers. This is the first time for an Indian company to do so. UFlex is determined to ensure the use of more sustainable and environmentally friendly materials in this segment.
High-end security solutions for pharmaceutical packaging
Growing awareness of the dangers of duplication has led pharmaceutical companies to seek anti-counterfeiting solutions to maintain the integrity and safety of their products. Simple visual detection to determine product authenticity is the first line of defense against such counterfeit duplication. UFlex’s holography division has developed a highly reflective film with a very high metallic luster on the surface of the packaged carton to address this critical requirement of its customers in the pharmaceutical industry. A key feature of this film is the embedded customer logo. It does not disappear even if heat and pressure are applied in the processing process after lamination.
Flexible packaging film business
High barrier BOPET film F-AFR-M
To meet the exceptional barrier requirements of oxygen- and moisture-sensitive products such as milk powder, coffee packaging, and beverage packaging, UFlex’ Flexible Packaging Films business unit developed a single-sided metallized barrier BOPET film called F- Developed the AFR-M. Opposite side corona treatment options. FAFR-M has a metal bond strength of over 600gm/25mm and is easy to handle and machine. With its high oxygen and moisture barrier properties and easy recyclability, this film is a successful alternative to aluminum foil used in dry packaging applications, bringing brands one step closer to their sustainability goals.
special award
Certificate of Appreciation from the National Security Council 2022 UFlex Chemicals Business Unit has been awarded the ‘Certificate of Appreciation’ award from the National Security Council of the Indian Safety Council for 2018-2020. It was awarded in recognition of outstanding achievements in occupational health and safety. UFlex won 18 awards at the IFCA Star Awards 2022, recognizing global excellence in innovation and creativity.
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